Overview: I worked at the Fremont Factory. My projects revolved around sustaining the new 2024 Model 3 as well as supporting the launch of the new performance Model 3.
One of my main projects was to validate and modify the jig that was used to install the datums for the performance spoilers. During the early builds of the performance car, we realized that the installation of the spoilers required a lot of finesse. Due to some changes to improve spoiler rigidity, the install became more difficult. It also required a different process compared to the legacy model. I worked with the pilot team to devise two new datum installation jigs that were more sturdy and adjustable. I 3D scanned the jigs and tuned them according to the CAD model and the production decklid. I also created work instructions and trained the associates lineside on the correct install method.
Outcome of experience: From my internship, I learned about the various methods that engineers use to verify and root cause defective parts. I was able to exercise my critical thinking skills to quickly implement solutions when problems arose lineside. I also learned how to validate parts for DFMA to ensure smooth production.
Skills developed
Fun fact: Throughout the course of my internship, I installed well over 70 spoilers. This was for media cars, validations, part tuning, GA reinstallations, and more.
Copyright © 2024 Tristan's Portfolio - All Rights Reserved.
We use cookies to analyze website traffic and optimize your website experience. By accepting our use of cookies, your data will be aggregated with all other user data.